Experimental and modelling approach to the design of chemical absorption columns with fast gas-liquid reaction: A case-study on flue-gas desulfurization with H2O2 oxidative solutions

In this work, we propose a methodology to approach the design of chemical absorption columns with fast gas-liquid reactions by an experimental and modelling study, which accounts for thermodynamic (solubility) data, mass-transfer phenomena, and the reaction kinetics contribution. As a reference case, the SO2 absorption in aqueous solution of H2O2 at different concentrations, which oxidizes SO2 to sulfuric acid, is considered. A lab-scale fed-batch bubble column is used to evaluate SO2 solubility dataset in absorbing solutions of distilled water containing different dosages of H2O2. A thermodynamic model is developed and validated in a Thermodynamic Flash block of ASPEN PLUS®, allowing to describe the experimental results with optimum agreement. For kinetic experiments, a lab-scale falling-film absorber is used to investigate both SO2 mass-transfer rates and the fundamental kinetic aspects of an absorption process with chemical reaction. The physical contribution to the mass-transfer rate is evaluated through a set of dedicated experiments, which allowed determining gas-side (kGa) and liquid-side (kLa) coefficients in the falling-film absorber. Subsequently, the Enhancement factor (EL) of the SO2 oxidative absorption is evaluated for the oxidizing reaction (SO2 + H2O2 → H2SO4) under the explored experimental conditions, using the equilibrium dataset and the mass transfer coefficients previously obtained. Finally, EL is correlated to the Hatta number (Ha) with the Danckwerts kinetic model as a pseudo-mth-nth-order non-reversible reaction type and the model kinetic parameters are calculated.