Structure-properties relationship in spun fibers of poly(ethylene terephthalate): Comparisons between samples obtained by terephthalic acid or dimethyl terephthalate processes

Some properties and structural aspects of fibers obtained by spinning, in a wide range of take-up speed (2,800-4,400 m/min), of commercial samples of PET, produced by dimethyl terephthalate (DMT) and the terephthalic acid (TPA) processes, are compared. For a same take-up speed, the considered fibers from TPA are spun at lower pack pressures and always show higher tenacity and lower ductility than fibers from DMT. X-ray diffraction, density, and birefringence measurements indicate that, for the fibers from the DMT process, an earlier crystallization occurs which prevents the progress of the orientation of the amorphous phase. The lower molecular orientation in the amorphous phase of the fibers from DMT, in turn, accounts for their lower tenacity. The earlier crystallization of the fibers from DMT would be related to their slightly higher melting temperatures and melt viscosities, which could be due to the lower amount of constitutional defects (diethylene glycol content) in the considered PET samples from DMT compared with those from TPA. (C) 1997 John Wiley & Sons, Inc.