FRP Strengthening of Full Scale PC Girders

Every year, several prestressed concrete (PC) bridge girders are accidentally damaged by overheight vehicles or construction equipment impact. Although complete replacement is sometimes deemed necessary, repair and rehabilitation can be far more economical, especially when the time and the installation cost of the repair system are drastically reduced. The use of fiber-reinforced polymer (FRP) composites to restore the original capacity of impacted PC girders are being increasingly considered for bridge applications due to their high strength-to-weight ratios, corrosion and fatigue resistance, their ease of transport and handling and their potential for tailorability. Experimental data on full-scale PC girders strengthened by using FRP laminates are very limited; the present paper is intended as an extension of a previous experimental work conducted by writers [as reported by M. Di Ludovico et al. ACI Struct. J. 102(5), 97–109 (2005)] on three full-scale PC specimens. In particular, tests on five full-scale (1,300 mm long, 1,050 mm high) PC I-shaped girders with RC slabs, designed according to ANAS (Italian Transportation Institute) standard specifications, are presented. One beam was used as control and the other four were intentionally damaged in order to simulate a vehicle impact by removing the concrete cover and by cutting a different percentage of tendons (17% on two specimens and 33% on the remaining two). The repair, by using externally bonded carbon FRP (CFRP) laminates installed by wet manual layup, was aimed at restoring the ultimate flexural capacity of the member, taking particular attention to the laminate’s anchoring system. Main experimental phases along with the comparison of tests results in terms of flexural capacity, deflections, strains, and failure modes are herein presented and discussed with reference to control, damaged, and CFRP strengthened specimens. The effectiveness of the adopted anchorage systems is also evaluated.