Frost formation on air-source evaporators in cold and humid climates significantly increases energy consumption due to airflow obstruction and thermal insulation. While this issue is well recognized, effective control strategies for multi-evaporator fields remain underexplored. This paper presents a novel evaporator model that combines experimental validation under transient frosting conditions with a new algorithm for solving frost accumulation and defrosting process across an entire evaporator field coupled to the heat pump cycle. The model is applied to simulate a large-scale ammonia heat pump serving a Danish district heating network over an annual period. Results show that neglecting frosting in design analyses can lead to strongly overestimated performance, with total costs increasing by up to 70 % once frost and defrosting cycles are considered. The study also identifies an optimal field configuration of 80 evaporators with a fin pitch of 9 mm and an airflow velocity of 3.5 m/s, and shows that defrosting 20 % of the field simultaneously is more effective than defrosting 10 %. Overall, the outcomes emphasize the critical importance of accounting for frost and defrosting cycles in thermo-economic optimization, showing that the optimal design depends on local climatic conditions and should be supported by dedicated modelling tools.

Air-source ammonia heat pump for district heating: a field modeling approach with focus on frosting-defrosting cycles / Passarelli, A. F.; Merlo, U.; Pelella, F.; Viscito, L.; Filippini, S.; Mauro, A. W.. - In: APPLIED THERMAL ENGINEERING. - ISSN 1359-4311. - 282:(2026). [10.1016/j.applthermaleng.2025.128790]

Air-source ammonia heat pump for district heating: a field modeling approach with focus on frosting-defrosting cycles

Passarelli, A. F.;Pelella, F.;Viscito, L.;Mauro, A. W.
2026

Abstract

Frost formation on air-source evaporators in cold and humid climates significantly increases energy consumption due to airflow obstruction and thermal insulation. While this issue is well recognized, effective control strategies for multi-evaporator fields remain underexplored. This paper presents a novel evaporator model that combines experimental validation under transient frosting conditions with a new algorithm for solving frost accumulation and defrosting process across an entire evaporator field coupled to the heat pump cycle. The model is applied to simulate a large-scale ammonia heat pump serving a Danish district heating network over an annual period. Results show that neglecting frosting in design analyses can lead to strongly overestimated performance, with total costs increasing by up to 70 % once frost and defrosting cycles are considered. The study also identifies an optimal field configuration of 80 evaporators with a fin pitch of 9 mm and an airflow velocity of 3.5 m/s, and shows that defrosting 20 % of the field simultaneously is more effective than defrosting 10 %. Overall, the outcomes emphasize the critical importance of accounting for frost and defrosting cycles in thermo-economic optimization, showing that the optimal design depends on local climatic conditions and should be supported by dedicated modelling tools.
2026
Air-source ammonia heat pump for district heating: a field modeling approach with focus on frosting-defrosting cycles / Passarelli, A. F.; Merlo, U.; Pelella, F.; Viscito, L.; Filippini, S.; Mauro, A. W.. - In: APPLIED THERMAL ENGINEERING. - ISSN 1359-4311. - 282:(2026). [10.1016/j.applthermaleng.2025.128790]
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Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/11588/1015280
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